English

Muchina wekucheka weDaimondi weSiC Sapphire Ultra-Hard Brittle Materials

Muchina wekucheka dhaimani weSiC Sapphire Ultra-Hard Brittle Materials Mufananidzo wakaratidzwa
  • Muchina wekucheka weDaimondi weSiC Sapphire Ultra-Hard Brittle Materials
  • Muchina wekucheka weDaimondi weSiC Sapphire Ultra-Hard Brittle Materials
  • Muchina wekucheka weDaimondi weSiC Sapphire Ultra-Hard Brittle Materials

Tsananguro pfupi:

Muchina wekucheka madhaimani une waya dzakawanda isystem yemazuva ano yekugadzira zvinhu zvakaoma uye zvinopwanyika. Nekushandisa waya dzakawanda dzakaputirwa nedhaimani, muchina unogona kucheka mawafer akawanda panguva imwe chete, zvichiita kuti zvive nyore kushandisa uye zvine hungwaru.


Zvinhu zvirimo

Nhanganyaya yeMuchina weKucheka Dhaimani Wakawanda-Waya

Muchina wekucheka madhaimani une waya dzakawanda isystem yemazuva ano yekugadzira zvinhu zvakaoma uye zvinoputsika. Nekushandisa waya dzakawanda dzakaputirwa nedhaimani, muchina uyu unogona kucheka mawafer akawanda panguva imwe chete, zvichiita kuti pave nekubuda kwepamusoro uye kwakarurama. Iyi tekinoroji yave chishandiso chakakosha mumaindasitiri akadai sema semiconductors, solar photovoltaics, LEDs, uye ceramics dzepamusoro, kunyanya pazvinhu zvakaita seSiC, sapphire, GaN, quartz, uye alumina.

Kana tichienzanisa nekucheka kwewaya imwe chete, dhizaini yewaya dzakawanda inopa makumi ezvidimbu kusvika mazana ezvidimbu pabatch imwe neimwe, zvichideredza nguva yekutenderera uku zvichichengetedza kutsetseka kwakanaka (Ra < 0.5 μm) uye kurongeka kwehukuru (± 0.02 mm). Dhizaini yayo yemodular inobatanidza otomatiki waya yekutsinhana, masisitimu ekubata maworkpiece, uye kutarisa online, zvichiita kuti kugadzirwa kuve kwenguva refu, kwakagadzikana, uye kwega kwega.

MaParameters eMuchina weKucheka Dhaimani weMuchina weWire-Wire

Chinhu Tsanangudzo Chinhu Tsanangudzo
Saizi yepamusoro yebasa (Sikweya) 220 × 200 × 350 mm Mota yekutyaira 17.8 kW × 2
Saizi yepamusoro yebasa (Round) Φ205 × 350 mm Injini yekufambisa waya 11.86 kW × 2
Nzvimbo yespindle Φ250 ±10 × 370 × 2 axis (mm) Injini yekusimudza tafura yekushanda 2.42 kW × 1
Chikamu chikuru 650 mm Mota yekutenderera 0.8 kW × 1
Kumhanya kwewaya 1500 m/miniti Mota yekugadzirira 0.45 kW × 2
Dhayamita yewaya Φ0.12–0.25 mm Mota yekukakavara 4.15 kW × 2
Kumhanya kwekusimudza 225 mm/miniti Mota ine slurry 7.5 kW × 1
Kutenderera kwakanyanya kwetafura ±12° Kukwanisa kwetangi reSlurry 300 L
Kona yekutenderera ±3° Kuyerera kwemvura inotonhorera 200 L/miniti
Kufamba kakawanda ~30 kanomwe/maminitsi Kurongeka kwekupisa ±2 °C
Chiyero chekudyisa 0.01–9.99 mm/miniti Magetsi 335+210 (mm²)
Mwero wekudya kwewaya 0.01–300 mm/miniti Mhepo yakamanikidzwa 0.4–0.6 MPa
Saizi yemuchina 3550 × 2200 × 3000 mm Huremu 13,500 kg

Maitiro Ekushanda kweMuchina weKucheka Dhaimani Wakawanda-Waya

  1. Kufamba kweKucheka kweWaya Dzakawanda
    Waya dzedhaimani dzakawanda dzinofamba nekumhanya kwakabatana kusvika 1500 m/min. Mapulley anotungamirirwa nemazvo uye kudzora kumanikidzwa kwetambo (15–130 N) zvinochengetedza waya dzakagadzikana, zvichideredza mukana wekutsauka kana kutyoka.

  2. Kudyisa & Kuisa Nzvimbo Yakarurama
    Nzvimbo inofambiswa neservo inoita kuti pave nekururama kwe ±0.005 mm. Kurongeka kwe laser kana kuona-kubatsira kunovandudza mhedzisiro yemaumbirwo akaomarara.

  3. Kutonhodza uye Kubvisa Marara
    Chinotonhodza chine simba guru chinobvisa machipisi uye chinotonhodza nzvimbo yebasa, zvichidzivirira kukuvara kwekupisa. Kusefa kwezvikamu zvakawanda kunoita kuti chitonhodza chigare kwenguva refu uye kunoderedza nguva yekushanda.

  4. Puratifomu Yekudzora Yakangwara
    Madhiraivha eservo ane mhinduro yepamusoro (<1 ms) anogadzirisa feed, tension, uye wire speed zvine simba. Kugadziriswa kwemaresipi akabatanidzwa uye kamwe chete-click parameter switching zvinoderedza kugadzirwa kwehuwandu.

Mabhenefiti Akakosha eMuchina weKucheka Dhaimani Wakawanda-Waya

  • Kubudirira Kwakanyanya
    Inokwanisa kucheka mawafer 50–200 pakushandisa, ine kurasikirwa kwekerf <100 μm, zvichivandudza mashandisirwo echinhu kusvika ku40%. Kuburikidza kwechinhu kwakaenzana ne5–10× kupfuura masisitimu echinyakare ewaya imwe chete.

  • Kudzora Kwakarurama
    Kugadzikana kwewaya mukati me ±0.5 N kunoita kuti pave nemigumisiro yakafanana pazvinhu zvakasiyana-siyana zvinoputsika. Kutarisa nguva chaiyo pane 10" HMI interface kunotsigira kuchengetwa kwemaresipi uye kushanda kure.

  • Kuchinjika, Kuvaka Kwemodular
    Inoenderana nedhayamita yewaya kubva pa0.12–0.45 mm pakucheka kwakasiyana. Kubata kwerobhoti nenzira yesarudzo kunobvumira mitsetse yekugadzira otomatiki zvizere.

  • Kuvimbika Kwemaindasitiri
    Mafuremu anorema anoshandiswa pakuumbwa/kuumbwa anoderedza kuchinjika (<0.01 mm). Mapulley ekutungamira ane ceramic kana carbide coating anopa maawa anopfuura 8000 ehupenyu hwebasa.

Sisitimu yekucheka dhaimani ine waya dzakawanda yeSiC Sapphire Ultra-Hard Brittle Materials 2

Minda yeKushandisa yeMuchina weKucheka Dhaimani weMuchina weWire-Wire

  • Masekendakita: Kucheka SiC yemamodule emagetsi eEV, GaN substrates yemidziyo ye5G.

  • Photovoltaics: Kucheka kwesilicon wafer nekukurumidza zvine huremu hwe ±10 μm.

  • LED & Optics: Zvishandiso zvesafire zve epitaxy uye precision optical elements zvine <20 μm edge chipping.

  • Zvesimbi zvepamusoro: Kugadziriswa kwealumina, AlN, nezvimwe zvinhu zvakafanana zvekushandisa mumhepo nekuchengetedza kupisa.

Sisitimu yekucheka dhaimani ine waya dzakawanda yeSiC Sapphire Ultra-Hard Brittle Materials 3

 

Sisitimu yekucheka dhaimani ine waya dzakawanda yeSiC Sapphire Ultra-Hard Brittle Materials 5

Sisitimu yekucheka dhaimani ine waya dzakawanda yeSiC Sapphire Ultra-Hard Brittle Materials 6

Mibvunzo Inowanzo bvunzwa - Muchina wekucheka dhaimani weWaya dzakawanda

Mubvunzo 1: Ndezvipi zvakanakira kucheka netambo dzakawanda kana tichienzanisa nemichina yetambo imwe chete?
A: Masisitimu ewaya dzakawanda anogona kucheka makumi maviri kusvika mazana emawafer panguva imwe chete, zvichiwedzera kushanda zvakanaka ne5–10×. Kushandiswa kwezvinhu kwakakwirawo nekurasikirwa kwekerf pasi pe100 μm, zvichiita kuti ive yakakodzera kugadzirwa kwese.

Mubvunzo wechipiri: Ndeapi marudzi ezvinhu zvinogona kugadziriswa?
A: Muchina uyu wakagadzirirwa zvinhu zvakaoma uye zvinopfava, zvinosanganisira silicon carbide (SiC), sapphire, gallium nitride (GaN), quartz, alumina (Al₂O₃), uye aluminium nitride (AlN).

Mubvunzo wechitatu: Kururama kunogoneka uye kunaka kwepamusoro chii?
A: Kuomarara kwepamusoro kunogona kusvika paRa <0.5 μm, nekunyatsojeka kwe ±0.02 mm. Kucheka kwemucheto kunogona kudzorwa kusvika pa<20 μm, zvichisangana nezvinodiwa zve semiconductor uye optoelectronic indasitiri.

Mubvunzo wechina: Kucheka kunokonzera kutsemuka kana kukuvara here?
A: Nekushandisa coolant ine simba guru uye kudzora kumanikidzwa kwemhepo, njodzi yekutsemuka kwechinhu ichi uye kukuvara kwekushushikana inoderedzwa, zvichiita kuti wafer ive yakasimba.

  • Yakapfuura:
  • Zvinotevera:

    • Zvigadzirwa Zvakabatana

    Nyora meseji yako pano woitumira kwatiri
    Dzvanya enter kuti utsvage kana kuti ESC kuti uvhare