Sisitimu yeLaser Micromachining Yakanyatsogadzirwa

Tsananguro pfupi:

Iyi sisitimu ye laser micromachining yakanyatsogadzirwa yakagadzirirwa kugadzira zvinhu zvakaoma uye zvinodzivirira kupisa kwakanyanya. Inobatanidza sisitimu ye optical inoshanda zvakanyanya uye software yekudzora yakangwara kuti ipe laser yakanaka kwazvo inotarisa pakuboorera, kucheka, uye kuisa mamaki nemazvo. Ichishandisa tekinoroji yekuwedzera uye yekutarisa beam, sisitimu iyi inowana simba rakawanda uye yakabatana nechikamu chekufamba cheXYZ chakanyatsogadzirwa kuti ishande zvakanaka pazvinhu zvakaita sedhaimani rechisikigo, dhaimani re polycrystalline (PCD), sapphire, uye simbi isina ngura.

Sisitimu iyi inosanganisira PC yemhando yepamusoro uye software yakagadzirwa nehunyanzvi ine graphical interface iri nyore kushandisa. Inotsigira ma parameter settings anochinjika uye real-time process visualization, uye inoenderana neG-code neCAD file inputs, zvichiita kuti mapurogiramu ave nyore. Mudziyo uyu unoshandiswa zvakanyanya mukugadzira madhayi ekudhirowa edhayi yedhaimani, ma silencer ane maburi madiki, uye zvikamu zvehardware chaiyo, zvichipa simba kugadzira zvinhu zvine hungwaru zvine simba, kugara kwenguva refu, uye kubereka.

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Nhanganyaya yeChigadzirwa cheMuchina weKudhonza weLaser Wakanyatsogadzirwa

Muchina wekuboorera welaser wakanyatsogadzirwa zvakanaka chishandiso chemazuva ano chinosanganisa tekinoroji yelaser yepamusoro, kutonga kwemuchina kwakanyatsogadzirwa, uye mashandiro ehungwaru, chakagadzirirwa kubhoorera nemazvo zvinhu zvakasimba uye zvinodzivirira kupisa kwakanyanya. Kuburikidza nehunyanzvi hwekuwedzera uye kutarisisa beam, chishandiso ichi chinowana nzvimbo diki kwazvo yelaser, zvichiita kuti zvive nyore uye zvienderane mukushanda kwega kwega. Chinoshandiswa zvakanyanya mukugadzira madhaimani, maburi madiki muzvidziviriro, uye mashandisirwo ekugadzira maburi madiki nemazvo, kunyanya pazvinhu zvakaoma zvakanyanya senge dhaimani rechisikigo, dhaimani repolycrystalline, sapphire, simbi isina tsvina, nezvimwewo.

Ongororo yeMuchina weKudhonza weLaser

Muchina wekuchera nelaser unogadzirisa kona yekusiyana kwelaser beam kuti ive yakakodzera, wobva wawedzera uye wakanangana nelaser kuti uwane nzvimbo diki yelaser. Uchishandisa tekinoroji yepamusoro yekugadzira ma micro-processing nelaser, unoita mabasa ekuchera, kucheka, uye mamwe mabasa emhando dzakasiyana dzezvinhu zvakaoma uye zvinodzivirira kupisa. Muchina uyu wakakodzera zvikuru kuwana micron-level chaiyo, high-acurate hole positioning, uye maburi akasiyana-siyana anodiwa mumaindasitiri pasi rese.

Sisitimu yeLaser Micromachining Yakanyatsogadzirwa

Sisitimu Yekutarisa Laser

Sisitimu yekutarisa inotarisa nelaser ine magirazi, malenzi ekutarisa, makamera eCCD matema nemachena, uye mamonitor. Sisitimu iyi inokudza danda rekutarisa nekanopfuura mazana maviri, zvichibvumira kurongeka kwakanyatsojeka kwechinhu chebasa kuti ive nechokwadi chekuti laser iri panzvimbo chaiyo, izvo zvinovimbisa kunyatsogadzirwa kwayo. Pazasi pane chiratidziro chinoratidza hupamhi hwemaburi hwakafanana hunowanikwa nemaitiro ekuboorera nelaser, nekuchinja kwedhayamita yemaburi kunodzorwa kusvika mukati me0.001mm uye denderedzwa rinosvika 98%.

Kusachinja-chinja: Mufananidzo unoratidza maburi madiki akawanda ane musiyano wedhayamita iri pasi pe0.001mm uye denderedzwa re98%, zvichiita kuti gomba rega rega rakaboorwa rive rakarurama nguva dzose.

Sisitimu Yekudzora Makomputa uye Software

Kusachinja-chinja: Mufananidzo unoratidza maburi madiki akawanda ane musiyano wedhayamita iri pasi pe0.001mm uye denderedzwa re98%, zvichiita kuti gomba rega rega rakaboorwa rive rakarurama nguva dzose.

Magadzirirwo ehunyanzvi

Chikamu	Tsanangudzo
Rudzi rweLaser	Laser yegirini
Kureba kweLaser	532nm
Kombiyuta yeindasitiri	IPC-510
Ratidza	Dell 21.5-inch
Simba Guru (Chairo/Rakajairika)	5W
Kutarisa Kureba Kwechitarisiko	Japani F20
Sisitimu Yekudzora	Software Yakakosha yeDake Laser
Sisitimu yeBasa reKudzora	Dake Laser
Kufamba kweXY	50MM
Kufamba kweZ-Axis	50MM
Kutenderera kweC-Axis	Akisi Yekutenderera Yemhepo Yakanyatsogadzirwa
Three-Jaw Chuck	Taiwan Qianshida
Servo Motor	Panasonic 200W
Kamera yeCCD	Kamera yedhijitari yeindasitiri
Zvikuruu zveBhora, Magwara	Taiwan Hiwin
Kadhi Rekudzora	Dake Laser
Zviyero zveMuchina	11008001600mm

Zvikamu zveMuchina weLaser Drilling

Muchina uyu une zvikamu zvakakosha zvakawanda zvinovimbisa mashandiro ekugadzirisa anoshanda uye akagadzikana:

Sisitimu yeLaser: Inopa danda relaser rakagadzikana, rine simba guru kuti rikwanise kuburitsa bhora nemazvo.
Simba reMutyairi weLaser: Inopa simba kune laser system kuti irambe ichishanda zvakanaka.
Tafura yekufamba kweXYZ nemazvo: Puratifomu yekufamba ine mativi matatu yekuisa zvinhu nemazvo.
Sisitimu Yekutenderera Kwemhepo Yakanyatsogadzirwa: Inoderedza kukweshana, zvichiita kuti tafura yebasa ifambe zvakanaka.
Sisitimu Yekutarisa Laser: Inoramba ichitarisa kutarisisa kwelaser kuti ive nechokwadi chekuti kuchera kwakanyatsojeka.
Sisitimu Yekudzora Makomputa: Inouya nesoftware yakasarudzika inotsigira G-code kana CAD graphic input ye otomatiki mapurogiramu.

Mienzaniso yeNyaya

Kunyatsojeka uye Kuenderana kweMaburi Madiki: Muchina uyu unogona kuboora maburi madiki nekuenderana kwakanaka, zvichiita kuti dhayamita yemaburi ive 0.001mm uye denderedzwa risvike 98%. Pazasi pane muenzaniso unoratidza saizi dzemaburi dzakafanana mumaburi akatevedzana akaboorwa, zvichiratidza kuenderana kwakanyanya kwemuchina uyu mukugadzirwa kwawo.
Kuchinja-chinja kwezvinhu: Muchina uyu unogona kubata zvinhu zvakasiyana-siyana zvakaita sesafire, dhaimani, simbi, nezvimwewo. Mufananidzo uri pazasi unoratidza kuti muchina uyu unoboora nelaser unoita sei kuti maburi akwanise kuenzana pazvinhu zvakasiyana-siyana, nekunyatsorongeka kwe micron.
Kunyatsojeka Pakati Pemadhayamita Akasiyana-siyana Emaburi: Muchina uyu unogona kuboora maburi edhayamita dzakasiyana-siyana nemazvo. Mufananidzo uri pazasi unoratidza maburi akawanda akaboorwa dhayamita dzakasiyana, ese aine mwero wepamusoro wekuenderana uye kururama.
Kuboorera Pasina Kukuvadzwa: Maitiro ekuboorera nelaser anoita kuti chinhu chisakuvadzwe kana kukanganiswa nekupisa, zvichiita kuti pamusoro pacho parambe pakachena uye maburi acho akanyatsojeka. Mufananidzo unoratidza maburi akachena, asina kukuvara anogadzirwa nemuchina.
Kunyatsoshandisa Nano, Pico, uye Femto Laser Pulses: Zvichienderana nerudzi rwelaser pulse inoshandiswa (nanoseconds, picoseconds, femtoseconds), muchina uyu unopa mazinga akasiyana ekunyatsojeka. Femtosecond laser inopa kunyatsojeka kwepamusoro, yakakodzera pakuboorwa kwe micron-level.
Kugadziriswa kweFemtosecond Laser kweMakomba Emasikweya: Tekinoroji yefemtosecond laser inogonawo kugadzirisa maburi akaenzana nemazvo, yakakodzera maumbirwo emaburi anodiwa mune mamwe mashandisirwo.
Kugadziriswa kweFemtosecond Laser Through-Hole: Femtosecond laser inogonawo kushandiswa kuboora maburi, ichipa kunyatsojeka kwezvinhu zvine maburi akawanda.

Mibvunzo neMhinduro

Mubvunzo 1: Ndezvipi zvinhu zvinogona kugadziriswa nehurongwa?
A1: Inotsigira kugadziriswa kwedhaimani yechisikigo, PCD, safira, simbi isina ngura, zviumbwa zvedongo, girazi, nezvimwe zvinhu zvakaoma kana kuti zvine mwero wekunyunguduka.

Mubvunzo wechipiri: Inotsigira kuchera pamusoro pe3D here?
A2: Sarudzo ye5-axis module inotsigira michina yakaoma ye3D surface machining, yakakodzera zvikamu zvisina kurongeka zvakaita sema molds nema turbine blades.

Mubvunzo wechitatu: Ko sosi yelaser inogona kutsiviwa kana kugadziriswa here?
A3: Inotsigira kutsiviwa nema laser akasiyana esimba kana wavelength, akadai se fiber lasers kana femtosecond/picosecond lasers, anogona kugadziriswa zvichienderana nezvaunoda.

Mubvunzo wechina: Ndingawana sei rutsigiro rwehunyanzvi uye sevhisi yekuzotengesa mushure mekutengesa?
A4: Tinopa nzira dzekuongorora zviri kure, kugadzirisa panzvimbo yacho, uye kutsiva zvimwe zvikamu. Masisitimu ese ane garandi yakazara uye mapakeji ekutsigira tekinoroji.

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