Diamond Wire Three-Station Single-Waya Kucheka Machine yeSi Wafer/Optical Glass Material Kucheka

Diamond Wire Three-Station Single-Waya Kucheka Machine yeSi Wafer/Optical Girazi Material Kucheka Featured Image

Tsanangudzo Pfupi

Iyo Diamond Wire Matatu-Station Single-Waya Yekucheka Muchina ndeye chaiyo yekugadzirisa mudziyo wakagadzirirwa kukwenenzvera squaring yezvinhu zvinoputika zvakaita sesafire, jade, uye ceramics. Iyo inoshandisa inoenderera nedhaimani-yakavharwa simbi waya senge yekucheka, iine matatu akazvimirira akapatsanurwa nzvimbo dzekushandira inogonesa kucheka kwakawiriraniswa, waya yekudyisa / reeling, uye tension control. Servo motors inotyaira kudzoreredza kwewaya, ukuwo yakavharwa-loop mhinduro sisitimu inogadzirisa tension (± 0.5N chaiyo), kuderedza kushandiswa kwewaya (<0.1%) uye kuve nechokwadi kugadzikana kwemaitiro. Nzvimbo yekucheka yakasarudzika kubva kunzvimbo yekushanda, ine yakavhurika-yekugadziriswa yekugadzirisa interface yekukurumidza kutsiva waya (max kureba ≤150m) uye chikamu sevhisi (semuenzaniso, mavhiri ekutungamira, tension pulleys). Zvinotsanangurwa zvakakosha zvinosanganisira saizi yebasa re600 × 600mm, kucheka kumhanya kwe400-1200mm/h, ukobvu huwandu hwe0-800mm, uye yakazara simba ≤23kW, zvichiita kuti ive yakanaka kune yakakwira-chaiyo slicing ye semiconductor substrates, optical crystals, uye magetsi matsva emagetsi.

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Features

Product Sumo

Iyo diamond wire matatu-station single-waya yekucheka muchina ndeye yakakwirira-chaiyo uye yakakwirira-inoshanda yekucheka michina yakagadzirirwa zvinhu zvakaoma uye brittle. Inoshandisa waya yedhaimani senge yekucheka svikiro uye inokodzera kunyatso kugadzirwa kwezvinhu zvakanyanyisa kuomarara senge silicon wafers, safiro, silicon carbide (SiC), ceramics, uye girazi remaziso. Inoratidzira matatu-zviteshi dhizaini, muchina uyu unogonesa kucheka panguva imwe chete yeakawanda workpiece pane imwe mudziyo, zvakanyanya kunatsiridza kugadzirwa kwekugadzira uye kuderedza mutengo wekugadzira.

Kushanda Nheyo

Dhaimondi Wire Kucheka: Inoshandisa electroplated kana resin-bonded diamond waya kuita kugaya-based kucheka kuburikidza nekumhanya-mhanya kudzoreredza kufamba.
Matatu-Station Synchronous Kucheka: Yakashongedzerwa neatatu akazvimirira nzvimbo dzekushandira, zvichibvumira kucheka panguva imwe chete yezvimedu zvitatu kuwedzera kubuda.
Tension Control: Inobatanidza yakakwira-chaiyo tension control system kuchengetedza yakagadzikana diamond waya kunetsa panguva yekucheka, kuve nechokwadi chechokwadi.
Kutonhodza & Lubrication System: Inosevenzesa mvura yakashongedzwa kana yakasarudzika yekutonhodza kuderedza kukuvadzwa kwekupisa uye kuwedzera mararamiro ewaya yedhaimani.

Equipment Features

Yakanyanya-Kucheka Kucheka: Inowana kuchekwa kwayo kwe ± 0.02mm, yakanakira Ultra-yakatetepa wafer processing (semuenzaniso, photovoltaic silicon wafers, semiconductor wafers).
Kubudirira Kwepamusoro: Iyo-yezviteshi zvitatu dhizaini inowedzera kugadzirwa nepamusoro pe200% zvichienzaniswa nemichina-yechiteshi chimwe chete.
Yakaderera Kurasikirwa Kwezvinhu: Narrow kerf dhizaini (0.1-0.2mm) inoderedza kutambisa zvinhu.
Yakakwira otomatiki: Inoisa otomatiki kurodha, kurongeka, kucheka, uye kuburitsa masisitimu, kuderedza kupindira kwemanyorero.
High Adaptability: Inokwanisa kucheka zvakasiyana-siyana zvakaoma uye brittle zvinhu, zvinosanganisira monocrystalline silicon, polycrystalline silicon, safiro, SiC, uye ceramics.

Technical Advantages

Advantage

Tsanangudzo

Multi-Station Synchronous Kucheka

Zviteshi zvitatu zvakazvimiririra zvinodzorwa zvinogonesa kucheka kwezvishandiso zvine ukomba hwakasiyana kana zvinhu, kuvandudza mashandisirwo emidziyo.

Intelligent Tension Control

Yakavharwa-loop control ine servo motors uye sensors inovimbisa kugara kwewaya tension, kudzivirira kutyoka kana kucheka kutsauka.

High-Rigidity Structure

Yepamusoro-chaiyo mutsara madhairekitori uye servo-inotyairwa masisitimu anovimbisa kugadzikana kucheka uye kuderedza vibration mhedzisiro.

Kushanda Kwesimba & Eco-Hushamwari

Kuenzaniswa neyechinyakare kucheka slurry, madhaimondi waya yekucheka haina kusvibiswa-isina, uye inotonhorera inogona kudzokororwa, ichideredza mari yekurapa tsvina.

Intelligent Monitoring

Yakashongedzerwa nePLC uye yekubata-skrini yekudzora masisitimu eiyo chaiyo-nguva yekutarisa yekucheka kumhanya, kushushikana, tembiricha, uye mamwe ma paramita, anotsigira data traceability.

Kutsanangurwa Kwehunyanzvi

Model	Three station diamond single line yekucheka muchina
Maximum workpiece saizi	600 * 600mm
Kumhanya kwewaya	1000 (MIX) m/min
Diamond waya dhayamita	0.25-0.48mm
Mutsara wekuchengetedza huwandu hwevhiri rekupa	20km
Kucheka ukobvu siyana	0-600mm
Kucheka kururama	0.01mm
Vertical lifting sitiroko yeworkstation	800mm
Kucheka nzira	Izvo zvinhu zvakamira, uye waya yedhaimani inozununguka nekudzika
Kucheka kukurumidza kwekudya	0.01-10mm/min (Maererano nezvinhu uye ukobvu)
Tangi remvura	150L
Kucheka mvura	Anti ngura yakakwirira-inoshanda yekucheka mvura
Swing angle	±10°
Swing speed	25°/s
Maximum yekucheka tension	88.0N (Seta zvishoma chikamu0.1n)
Kucheka kudzika	200 ~ 600mm
Gadzira mahwendefa ekubatanidza anoenderana zvichienderana nemutengi wekucheka mhando	-
Workstation	3
Magetsi	Nhatu nhanho shanu waya AC380V/50Hz
Simba rose remuchina mudziyo	≤32kw
Main mota	1*2kw
Wiring mota	1*2kw
Workbench swing mota	0.4*6kw
Tension control mota	4.4*2kw
Waya kuburitswa uye kuunganidza mota	5.5*2kw
Zviyero zvekunze (kusanganisa rocker ruoko bhokisi)	485921902184mm
Zviyero zvekunze (kusanganisira rocker ruoko bhokisi)	485921902184mm
Machine uremu	3600ka

Minda Yekushandisa

Photovoltaic Indasitiri: Kucheka kwemonocrystalline uye polycrystalline silicon ingots kuvandudza goho rewafer.
Semiconductor Indasitiri: Precision kucheka kweSiC uye GaN wafers.
Indasitiri ye LED: Kucheka safire substrates ye LED chip kugadzira.
Yepamberi Ceramics: Kugadzira uye kucheka yakakwirira-inoshanda ceramics sealumina uye silicon nitride.
Optical Girazi: Kunyatsogadziriswa kwegirazi-tete-tete girazi rekamera lenzi uye infrared windows.