Muchina wekucheka waya wedhaimani wezviteshi zvitatu weSi Wafer/Optical Glass Material Cutting

Tsananguro pfupi:

Muchina wekucheka waya weDiamond Wire Three-Station Single-Ware mudziyo wekugadzirisa nemazvo wakagadzirwa kuti ugadzire zvinhu zvisina kusimba zvakaita sesafire, jade, uye ceramics zvinobudirira. Unoshandisa waya yesimbi yakafukidzwa nedhaimani senzira yekucheka, ine nzvimbo nhatu dzekushandira dzakaparadzaniswa dzichibvumira kucheka kwakabatana, kudyisa/kuzunguza waya, uye kudzora kumanikidzwa. Servo motors dzinofambisa kufamba kwewaya, nepo system yemhinduro yakavharwa ichigadzirisa kumanikidzwa (±0.5N chaiyo), ichideredza kushandiswa kwewaya (<0.1%) uye ichivimbisa kugadzikana kwemaitiro. Nzvimbo yekucheka yakaparadzaniswa nenzvimbo yekushanda, ine nzvimbo yekuchengetedza yakavhurika yekutsiva waya nekukurumidza (hurefu hwepamusoro ≤150m) uye kugadzirisa zvikamu (semuenzaniso, mavhiri ekutungamira, mapulley ekumanikidzwa). Zvinokosha zvinosanganisira saizi yebasa re600×600mm, kumhanya kwekucheka kwe400-1200mm/h, ukobvu hwe0-800mm, uye simba rese ≤23kW, zvichiita kuti ive yakakodzera kucheka zvinhu zve semiconductor nemazvo, makristaro e optical, nezvinhu zvitsva zvine simba.


Zvinhu zvirimo

Nhanganyaya yeChigadzirwa

Muchina wekucheka waya wedhaimani une mativi matatu une waya imwe chete, wakagadzirwa neunyanzvi hwepamusoro uye unoshanda zvakanyanya, wakagadzirirwa zvinhu zvakaoma uye zvinoputsika. Unoshandisa waya yedhaimani senzira yekucheka uye wakakodzera kugadzirisa zvinhu zvakaoma zvakaita sesilicon wafers, sapphire, silicon carbide (SiC), ceramics, uye optical glass. Uine dhizaini yezvikamu zvitatu, muchina uyu unogonesa kucheka zvinhu zvakawanda panguva imwe chete pamudziyo mumwe chete, zvichivandudza zvakanyanya kushanda kwekugadzira uye kuderedza mari yekugadzira.

Nheyo yekushanda

  1. Kucheka Waya yeDaimondi: Kunoshandisa waya yedhaimondi yakagadzirwa nemagetsi kana kuti yakasungirirwa neresin kuita kucheka kwakavakirwa pakukuya kuburikidza nekufamba nekukurumidza.
  2. Kucheka Kwakafanana Kwezviteshi Zvitatu: Kwakashongedzerwa nenzvimbo nhatu dzekushandira dzakazvimirira, zvichibvumira kucheka zvidimbu zvitatu panguva imwe chete kuti zviwedzere kufambisa kwemagetsi.
  3. Kudzora Kushushikana: Inosanganisira sisitimu yekudzora kushushikana yakanyatsogadzirwa kuti ichengetedze kushushikana kwewaya yedhaimani panguva yekucheka, zvichiita kuti ive nechokwadi chekuti yakarurama.
  4. Sisitimu Yokutonhodza & Kuzora: Inoshandisa mvura isina ion kana chinhu chinotonhodza chakagadzirirwa kuderedza kukuvara kwekupisa uye kuwedzera hupenyu hwewaya yedhaimani.

 

Muchina wekucheka waya wedhaimani katatu weChiteshi chimwe chete chewaya 5

Zvimiro zveMidziyo

  • Kucheka Kwakanyatsonaka: Kunoita kuti kucheka kuve kwakarurama kwe±0.02mm, kwakanakira kugadzira wafer yakatetepa zvakanyanya (semuenzaniso, mawafer e silicon ane photovoltaic, mawafer e semiconductor).
  • Kushanda Nesimba Kwazvo: Dhizaini yenzvimbo nhatu inowedzera kugona neanopfuura 200% zvichienzaniswa nemichina yenzvimbo imwe chete.
  • Kurasikirwa Kushoma Kwezvinhu: Dhizaini yakamanikana yekerf (0.1–0.2mm) inoderedza marara ezvinhu.
  • Kuzvigadzira Kwepamusoro: Kunopa otomatiki masisitimu ekurodha, kurongedza, kucheka, uye kuburitsa zvinhu, zvichiita kuti zvisanyanya kupindira nemaoko.
  • Kuchinjika Kwakanyanya: Inokwanisa kucheka zvinhu zvakasiyana-siyana zvakaoma uye zvinoputsika, zvinosanganisira monocrystalline silicon, polycrystalline silicon, sapphire, SiC, uye ceramics.

 

Muchina wekucheka waya wedhaimani katatu weChiteshi chimwe chete chewaya 6

Zvakanakira zvehunyanzvi

Zvakanakira

 

Tsananguro

 

Kucheka Kwakafanana Kwezviteshi Zvakawanda

 

Zviteshi zvitatu zvinodzorwa zvakazvimiririra zvinobvumira kucheka zvidimbu zvebasa zvine ukobvu hwakasiyana kana zvinhu, zvichivandudza mashandisirwo emidziyo.

 

Kudzora Kushushikana Kwehungwaru

 

Kudzora kwakavharwa-loop ne servo motors nema sensors kunoita kuti waya dzirambe dzichibatikana, zvichidzivirira kutyoka kana kucheka.

 

Maumbirwo Akasimba Kwazvo

 

Magwara emutsetse akanyatsojeka uye masisitimu anofambiswa neservo anoita kuti kucheka kugadzikane uye kuderedza mhedzisiro yekudedera.

 

Kushanda Nesimba Zvakanaka Uye Kuchengetedza Zvisikwa

 

Zvichienzaniswa nekucheka dhayamondi kwechinyakare, kucheka waya dzedhaimani hakuna kusvibiswa, uye chinhu chinotonhodza chinogona kudzokororwa, zvichideredza mari yekurapa marara.

 

Kutarisa Kwakangwara

 

Yakashongedzerwa nePLC uye masisitimu ekudzora ekubata-skrini ekutarisa nekukurumidza kwekucheka, kushushikana, tembiricha, nezvimwe zvinhu panguva chaiyo, zvichitsigira kuteverwa kwedata.

Tsanangudzo yehunyanzvi

Muenzaniso Muchina wekucheka dhaimani wechiteshi chechitatu
Saizi yepamusoro yebasa 600*600mm
Kumhanya kwewaya 1000 (MUX) m/min
Dhayamita yewaya yedhaimani 0.25-0.48mm
Kugona kuchengetera mutsetse wevhiri rekupa 20km
Kucheka ukobvu dhayagiramu 0-600mm
Kucheka zvakarurama 0.01mm
Kurohwa kwakamira kwekusimudza kwenzvimbo yebasa 800mm
Nzira yekucheka Chigadzirwa chacho hachina kumira, uye waya yedhaimani inozununguka yodzika
Kucheka chikafu nekukurumidza 0.01-10mm/min (Zvichienderana nezvinhu uye ukobvu)
Tangi remvura 150L
Kucheka mvura Mvura yekucheka inorwisa ngura inoshanda zvakanyanya
Kona yekutenderera ±10°
Kumhanya kwekutenderera 25°/s
Kupisa kukuru kwekucheka 88.0N (Set minimum unit0.1n)
Kudzika kwekucheka 200~600mm
Gadzira maplate ekubatanidza anoenderana zvichienderana nehuwandu hwekucheka kwemutengi -
Nzvimbo yebasa 3
Magetsi Waya yechikamu chechitatu cheshanu AC380V/50Hz
Simba rose remuchina wekushandisa ≤32kw
Mota huru 1*2kw
Mota yemagetsi 1*2kw
Mota yekushanda ye Swing pabhenji 0.4*6kw
Mota yekudzora kushushikana 4.4*2kw
Injini yekuburitsa waya uye yekuunganidza 5.5*2kw
Zviyero zvekunze (kusasanganisa bhokisi reruoko rwerocker) 4859*2190*2184mm
Zviyero zvekunze (kusanganisira bhokisi reruoko rwerocker) 4859*2190*2184mm
Kurema kwemuchina 3600ka

Minda Yekushandisa

  1. Indasitiri yePhotovoltaic: Kucheka monocrystalline nepolycrystalline silicon ingots kuti pave nekuwedzera goho rewafer.
  2. Indasitiri yeSemiconductor: Kucheka nemazvo mawafer eSiC neGaN.
  3. Indasitiri ye LED: Kucheka zvidimbu zve safaya zvekugadzira machipisi e LED.
  4. Zvekugadzira Zvesimbi Zvepamusoro: Kugadzira nekucheka zvesimbi zvinoshanda zvakanyanya zvakaita sealumina nesilicon nitride.
  5. Girazi reOptical: Kugadzirisa nemazvo magirazi matete zvakanyanya emalenzi ekamera nemahwindo einfrared.

  • Yakapfuura:
  • Zvinotevera:

  • Nyora meseji yako pano woitumira kwatiri