Muchina weKukuya Wakanyatsogadzirwa weSiC Sapphire Si wafer

Tsananguro pfupi:

Muchina weKukuya Wakasiyana-siyana (Double-Sided Precision Grinding Machine) imuchina wechizvarwa chinotevera wakagadzirirwa kugadzirisa zvinhu zvese zviri zviviri zvebasa panguva imwe chete. Nekukuya pamusoro nepazasi panguva imwe chete, muchina uyu unoita kuti pave nekuenzanisa kwakanaka (≤0.002 mm) uye kupedzisa kwepamusoro-soro (Ra ≤0.1 μm). Kugona uku kunoita kuti Muchina weKukuya Wakasiyana-siyana (Double-Sided Precision Grinding Machine) uve muchina unokosha mumaindasitiri akadai semotokari, kurongedza kwema semiconductor, michina yekugadzirira, optics, uye aerospace.

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Nhanganyaya yeMidziyo Yekukuya Yakanyatsogadzirwa Nemativi Maviri

Midziyo yekukuya ine mativi maviri yakanyatsogadzirwa, chishandiso chemuchina chakagadzirwa kuti chigadziriswe zvakaenzana pamativi ese ebasa. Chinoita kuti pave nekutsetseka kwepamusoro uye kutsvedzerera kwepamusoro nekukuya pamusoro nepazasi panguva imwe chete. Iyi tekinoroji yakakodzera zvakanyanya kune zvinhu zvakasiyana-siyana, zvinofukidza simbi (simbi isingasvibi, titanium, aluminum alloys), zvisiri zvesimbi (ceramics yehunyanzvi, girazi re optical), uye ma polymers einjiniya. Nekuda kwekushanda kwayo kwenzvimbo mbiri, sisitimu iyi inowana parallelism yakanaka (≤0.002 mm) uye ultra-fine surface roughness (Ra ≤0.1 μm), zvichiita kuti ive yakakosha muinjiniya yemotokari, microelectronics, precision bearings, aerospace, uye optical manufacturing.

Kana tichienzanisa nemagrinder ane mativi maviri, iyi sisitimu ine mativi maviri inopa simba rakawanda uye zvikanganiso zvekugadzirisa zvinodzikira, sezvo kunyatsoita clamping kuchivimbiswa nekushanda panguva imwe chete. Pamwe chete nemamodules otomatiki akadai serobhoti loading/unloading, closed-loop force control, uye online dimensional inspection, michina iyi inobatanidzwa zvakanaka mumafekitori akangwara nenzvimbo dzekugadzira dzakakura.

muchina_wekukuya_wakaita mativi maviri_wesimbi_dzisiri_simbi_dzeceramics_purasitiki 1_副本

Muchina Wekukuya Wakanyatsogadzirwa Nemativi Maviri_副本

Ruzivo rweUnyanzvi — Midziyo Yekukuya Yakanyatsogadzirwa Nemativi Maviri

Chinhu	Tsanangudzo	Chinhu	Tsanangudzo
Saizi yendiro yekukuya	φ700 × 50 mm	Kumanikidzwa kukuru	1000 kgf
Chiyero chemutakuri	φ238 mm	Kumhanya kweplate yepamusoro	≤160 rpm
Nhamba yemutakuri	6	Kumhanya kweplate yakaderera	≤160 rpm
Ukobvu hwebasa	≤75 mm	Kutenderera kwevhiri rezuva	≤85 rpm
Dhayamita yedhizaini yeworkpiece	≤φ180 mm	Kona yeruoko rwekutenderera	55°
Kurohwa kwesirindi	150 mm	Chiyero chesimba	18.75 kW
Kubudirira (φ50 mm)	42 zvidimbu	Tambo yemagetsi	3×16+2×10 mm²
Kubudirira (φ100 mm)	zvidimbu gumi nezviviri	Mhepo inodiwa	≥0.4 MPa
Zviratidzo zvemuchina	2200×2160×2600 mm	Huremu hwese	6000 kg

Mashandiro Anoita Muchina

1. Kugadziriswa Kwemavhiri Maviri

Mavhiri maviri ekukuya akasiyana (dhaimani kana CBN) anotenderera akatarisana, achiisa kumanikidzwa kwakafanana pabasa rinobatwa mumapuraneti. Kushanda kwacho kaviri kunobvumira kubviswa nekukurumidza nekuenzanisa kwakanaka.

2. Kuisa Nzvimbo Uye Kudzora

Zvikuruu zvebhora zvine hungwaru, mamota eservo, uye magwara emutsetse zvinovimbisa kururama kwekuisa panzvimbo kwe ±0.001 mm. Mageji elaser kana optical akabatanidzwa anoteedzera ukobvu panguva chaiyo, zvichiita kuti zvive nyore kubhadharisa otomatiki.

3. Kutonhodza & Kusefa

Sisitimu yemvura ine simba guru inoderedza kukanganiswa kwekupisa uye inobvisa marara zvinobudirira. Chinotonhodza chinodzokororwa kuburikidza nekusefa kwemagineti necentrifugal zvine matanho akawanda, zvichiita kuti vhiri rirambe richirarama kwenguva refu uye kuti rigare zvakanaka.

4. Puratifomu Yekudzora Yakangwara

Yakashongedzerwa neSiemens/Mitsubishi PLCs uye touchscreen HMI, system yekudzora inobvumira kuchengetedza mabikirwo, kutarisa maitiro panguva chaiyo, uye kuongorora zvikanganiso. Maitiro ekugadzirisa anogadzirisa zvine hungwaru anodzora kumanikidzwa, kumhanya kwekutenderera, uye mwero wekudyisa zvichibva pakuoma kwezvinhu.

Muchina wekukuya une mativi maviri, Simbi, Ceramics, Plastiki, Girazi 1

Mashandisirwo eMuchina weKukuya Wakasiyana-siyana

Kugadzira Mota
Migumo ye crankshaft yemuchina, mhete dzepiston, magiya ekutumira, kusvika pa ≤0.005 mm parallelism uye surface roughness Ra ≤0.2 μm.

Semiconductor & Electronics
Kuchekwa kwesilicon wafers dzemhando yepamusoro dze3D IC; ceramic substrates dzinokuyiwa dzine miganhu ye ±0.001 mm.

Uinjiniya Hwakarurama
Kugadziriswa kwezvikamu zve hydraulic, zvinhu zvinotakura, uye shims apo zvinofanirwa kushivirira ≤0.002 mm.

Zvikamu zveOptical
Kupedzisa magirazi ekuvhara efoni (Ra ≤0.05 μm), maburi erenzi yesafire, uye magirazi ekuona asina kumanikidzwa zvakanyanya mukati.

Zvikumbiro zveNdege
Kugadzira ma "superalloy turbine tenons", zvinhu zvinodzivirira simbi kubva muceramic, uye zvikamu zvechivakwa zvakareruka zvinoshandiswa mumasatellite.

Muchina wekukuya une mativi maviri, Simbi, Ceramics, Plastiki, Girazi 3

Mabhenefiti Akakosha eMuchina Wekukuya Wakanyatsogadzirwa Nemativi Maviri

Kuvaka Kwakasimba
- Furemu yesimbi inorema ine mushonga wekuderedza kushushikana inoita kuti idengenyeke zvishoma uye igare kwenguva refu.
- Mabheringi emhando chaiyo uye masikuruu ebhora ane kuomarara kwepamusoro zvinoita kuti zvidzokororwe mukati menguva pfupi.0.003 mm.
Nzvimbo Yekushandisa Yakangwara
- Mhinduro yekukurumidza yePLC (<1 ms).
- HMI yemitauro yakawanda inotsigira manejimendi yekubika uye kuona mashandiro edhijitari.
Inochinjika uye Inokura
- Kuenderana kwemodular nemaoko erobhoti uye masisitimu ekutakura zvinhu kunoita kuti zvishande zvisina munhu.
- Inogamuchira mavhiri akasiyana-siyana (resin, diamond, CBN) ekugadzirisa simbi, ceramics, kana zvikamu zvakasanganiswa.
Kugona Kwakanyatsojeka
- Mutemo wekumanikidzwa kwemuchina unochengetedza±1% kurongeka.
- Maturusi akatsaurirwa anobvumira kugadzirwa kwezvinhu zvisiri zvemhando yepamusoro, zvakaita semidzi ye turbine uye zvikamu zvekuvhara nemazvo.

Muchina wekukuya une mativi maviri, Simbi, Ceramics, Plastiki, Girazi 2

Mibvunzo Inowanzo bvunzwa - Muchina Wekukuya Wakanyatsogadzirwa Nemativi Maviri

Mubvunzo 1: Ndezvipi zvinhu zvinogona kugadziriswa neMuchina weKukuya Wakasiyana-siyana?
A1: Muchina wekukuya une mativi maviri unokwanisa kubata zvinhu zvakasiyana-siyana, zvinosanganisira simbi (simbi isina ngura, titanium, alloys dzealuminium), ceramics, mapurasitiki einjiniya, uye girazi re optical. Mavhiri ekukuya akasarudzika (dhaimani, CBN, kana resin bond) anogona kusarudzwa zvichibva pane workpiece material.

Mubvunzo wechipiri: Chii chakanyatsojeka cheMuchina weKukuya Wakasiyana-siyana?
A2: Muchina uyu unosvika pakuenzana kwe ≤0.002 mm uye kuomarara kwepamusoro kwe Ra ≤0.1 μm. Kurongeka kwenzvimbo kunochengetwa mukati me ±0.001 mm nekuda kwe servo-driven ball screws uye in-line measurement systems.

Mubvunzo wechitatu: Muchina wekukuya weDouble-Sided Precision unovandudza sei kugona kwemuchina kana tichienzanisa nemagrinder ane divi rimwe chete?
A3: Kusiyana nemichina ine mativi maviri, muchina wekukuya wakasiyana-siyana unokwesha mativi ese ebasa panguva imwe chete. Izvi zvinoderedza nguva yekutenderera, zvinoderedza zvikanganiso zvekusunga, uye zvinovandudza zvakanyanya mafambiro emagetsi—zvakanakira mitsetse yekugadzira zvinhu zvakawanda.

Mubvunzo wechina: Muchina wekukuya weDouble-Sided Precision ungabatanidzwa muhurongwa hwekugadzira otomatiki here?
A4: Ehe. Muchina uyu wakagadzirwa nesarudzo dzemodular automation, dzakadai serobhoti loading/unloading, closed-loop pressure control, uye in-line thickness inspection, zvichiita kuti ushande zvakanaka munzvimbo dzakangwara dzefekitori.

Nezvedu

XKH inonyanya kugadzira, kugadzira, uye kutengesa magirazi egirazi egirazi uye zvinhu zvitsva zvekristaro. Zvigadzirwa zvedu zvinopa zvigadzirwa zvemagetsi, zvemagetsi zvevatengi, uye zvemauto. Tinopa zvikamu zveSapphire optical, malenzi efoni, Ceramics, LT, Silicon Carbide SIC, Quartz, uye mawafer egirazi esemiconductor. Tine hunyanzvi uye michina yemazuva ano, tinobudirira mukugadzirisa zvigadzirwa zvisiri zvemazuva ano, tichivavarira kuva bhizinesi rinotungamira rezvigadzirwa zvemagetsi.