Kaviri-Sidhi Precision Kukuya Machine yeSiC Sapphire Si wafer
Detailed Diagram
Nhanganyaya kune Kaviri-Sided Precision Kukuya Equipment
Iyo yakapetwa-mativi-yakanyatso kugaya midziyo ndeye advanced muchina chishandiso chakagadzirirwa synchronous kugadzirisa ese ari maviri enzvimbo yebasa. Inopa kupfava kwepamusoro uye kutsvedzerera kwepasi nekukuya zviso zvepamusoro nepasi panguva imwe chete. Iyi tekinoroji yakakodzera kune yakakura zvinhu spectrum, inovhara simbi (stainless simbi, titanium, aruminiyamu alloys), asiri simbi (technical ceramics, optical girazi), uye mainjiniya mapolymer. Nekuda kwekuita kwayo kwepasi-paviri, iyo sisitimu inowana yakanakisa parallelism (≤0.002 mm) uye yakanyanya-yakatsetseka yepasi roughness (Ra ≤0.1 μm), ichiita kuti ive yakakosha muinjiniya yemotokari, microelectronics, precision bearings, aerospace, uye kugadzirwa kwemaziso.
Kana ichienzaniswa nemagayi-maviri, iyi mbiri-yakatarisana sisitimu inopa yakakwira kuburikidza uye yakaderedzwa yekuseta zvikanganiso, sezvo clamping kurongeka kunovimbiswa neiyo imwe chete machining process. Mukubatana nemaotomatiki mamodule akadai serobhoti kurodha / kurodha, yakavharwa-loop simba rekudzora, uye online dimensional yekuongorora, michina yacho inosanganisirwa mumafekitori akangwara uye nharaunda dzakakura dzekugadzira.
Technical Data — Double-Sided Precision Ginding Equipment
| Item | Tsanangudzo | Item | Tsanangudzo |
|---|---|---|---|
| Kukuya plate size | φ700 × 50 mm | Maximum pressure | 1000 kgf |
| Carrier dimension | φ238 mm | Upper plate speed | ≤160 rpm |
| Mutakuri nhamba | 6 | Lower plate speed | ≤160 rpm |
| Workpiece ukobvu | ≤75 mm | Zuva vhiri kutenderera | ≤85 rpm |
| Workpiece dhayamita | ≤φ180 mm | Swing ruoko angle | 55° |
| Silinda sitiroko | 150 mm | Power rating | 18.75 kW |
| Kubudirira (φ50 mm) | 42 pcs | Simba tambo | 3×16+2×10 mm² |
| Kugadzirwa (φ100 mm) | 12 pcs | Air chinodiwa | ≥0.4 MPa |
| Machine footprint | 2200×2160×2600 mm | Net uremu | 6000 kg |
Mashandiro Anoita Muchina
1. Dual-Wheel Processing
Mavhiri maviri anopikisa anokuya (dhaimondi kana CBN) anotenderera akatarisana, achiisa dhizaini yeyunifomu pane workpiece inobatwa mumapuraneti anotakura. Chiito chehuviri chinobvumira kukurumidza kubviswa nekukatyamadza parallelism.
2. Nzvimbo uye Kudzora
Precision bhora screws, servo motors, uye mutsara madhairekitori anovimbisa kumira kwechokwadi kwe ± 0.001 mm. Yakabatanidzwa laser kana optical gauges track ukobvu munguva chaiyo, ichigonesa muripo otomatiki.
3. Kutonhodza & kusefa
A high-pressure fluid system inoderedza kukanganiswa kwemafuta uye inobvisa tsvina zvakanaka. Iyo inotonhorera inotenderedzwa kuburikidza neakawanda-nhanho magineti uye centrifugal kusefa, kurebesa hupenyu hwevhiri uye kudzikamisa maitiro emhando.
4. Smart Control Platform
Yakashongedzerwa neSiemens/Mitsubishi PLCs uye yekubata-bata HMI, iyo yekudzora sisitimu inobvumira resipi kuchengetedza, chaiyo-nguva yekutarisa maitiro, uye kukanganisa diagnostics. Adaptive algorithms inodzora zvine hungwaru kudzvanywa, kumhanya kutenderera, uye mareti ekudya zvichienderana nekuoma kwezvinhu.

Zvishandiso zveDouble-Sided Precision Grinding Machine
Automotive Manufacturing
Machining crankshaft inopera, mhete dzepiston, magiya ekufambisa, kuwana ≤0.005 mm parallelism uye kushata kwepamusoro Ra ≤0.2 μm.
Semiconductor & Electronics
Kutetepa kwesilicon wafers yepamberi 3D IC yekurongedza; Ceramic substrates pasi ine dimensional kushivirira kwe ± 0.001 mm.
Precision Engineering
Kugadziriswa kwe hydraulic components, kutakura zvinhu, uye shims uko kushivirira ≤0.002 mm kunodiwa.
Optical Components
Kupedzwa kwegirazi rekuvhara smartphone (Ra ≤0.05 μm), sapphire lens blanks, uye optical substrates ine kushoma kwemukati kushushikana.
Aerospace Applications
Machining e superalloy turbine tenons, ceramic insulation components, uye lightweight zvimiro zvikamu zvinoshandiswa mumasetiraiti.

Mabhenefiti Akakosha eMaviri-Sided Precision Ginding Machine
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Rigid Construction
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Heavy-duty cast iron frame ine stress-relief treatment inopa kuderera kwakadzikama uye kugadzikana kwenguva refu.
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Precision-giredhi mabhengi uye yakakwirira-yakaomarara bhora screws inowana kudzokorora mukati0.003 mm.
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Intelligent User Interface
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Fast PLC mhinduro (<1 ms).
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Multilingual HMI inotsigira resipi manejimendi uye dijitari maitiro ekuona.
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Flexible & Expandable
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Modular kuenderana nerobhoti maoko uye conveyor masisitimu inogonesa kushanda kusingaitwe.
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Inogashira akasiyana mavhiri mabhondi (resin, diamond, CBN) yekugadzirisa simbi, ceramics, kana zvikamu zvakaumbwa.
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Ultra-Precision Kugona
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Yakavharwa-loop pressure regulation inovimbisa± 1% chokwadi.
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Dedicated tooling inobvumira machining ezvisiri-standard zvikamu, senge turbine midzi uye chaiyo yekuisa chisimbiso zvikamu.
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FAQ – Double-Sided Precision Ginding Machine
Q1: Ndezvipi zvinhu zvinogona kuita Double-Sided Precision Grinding Machine process?
A1: The Double-Sided Precision Grinding Machine inokwanisa kubata zvinhu zvakasiyana-siyana, zvinosanganisira simbi (simbi isina tsvina, titanium, aruminiyamu alloys), ceramics, engineering plastics, uye girazi remaziso. Specialized kugaya mavhiri (dhaimondi, CBN, kana resin bond) inogona kusarudzwa zvichibva pane workpiece zvinhu.
Q2: Ndeipi nhanho chaiyo yeDouble-Sided Precision Grinding Machine?
A2: Muchina wacho unowana parallelism ye ≤0.002 mm uye kuoma kwepamusoro kweRa ≤0.1 μm. Kurongeka kwechokwadi kunochengetwa mukati me ± 0.001 mm nekuda kweservo-driven bhora screws uye in-line kuyerwa masisitimu.
Q3: Ko Iyo Kaviri-Sided Precision Kukuya Machine inovandudza sei kugadzirwa kana ichienzaniswa neamwe-sided grinders?
A3: Kusiyana nemichina ine divi rimwe chete, iyo Double-Sided Precision Grinding Machine inokuya zviso zvese zveworkpiece panguva imwe chete. Izvi zvinoderedza kutenderera nguva, kuderedza kukanganisa kukanganisa, uye zvakanyanya kunatsiridza throughput-yakanakira mitsara yekugadzira yakawanda.
Q4: Ko Iyo Kaviri-Sided Precision Grinding Machine inogona kubatanidzwa mune otomatiki ekugadzira masisitimu?
A4: Hongu. Muchina uyu wakagadzirwa une modular otomatiki sarudzo, senge robhoti kurodha / kurodha, yakavharwa-loop pressure control, uye in-line ukobvu yekuongorora, ichiita kuti ienderane zvizere nenzvimbo dzakangwara dzefekitori.
Nezvedu
XKH inyanzvi mukusimudzirwa kwepamusoro-soro, kugadzira, uye kutengesa kwegirazi remaziso uye zvinhu zvitsva zvekristaro. Zvigadzirwa zvedu zvinoshanda zvemagetsi zvemagetsi, zvemagetsi zvevatengi, uye mauto. Isu tinopa Sapphire optical components, nharembozha lens inovhara, Ceramics, LT, Silicon Carbide SIC, Quartz, uye semiconductor crystal wafers. Nehunyanzvi hunyanzvi uye yekucheka-kumucheto michina, isu tinokunda mune isiri-yakajairwa chigadzirwa kugadzirisa, tichivavarira kuve inotungamira optoelectronic zvinhu zvepamusoro-tech bhizinesi.









