Diamond Wire Kucheka Machine yeSiC | Sapphire | Quartz | Girazi
Detailed Diagram yeDiamond Wire Cutting Machine
Mhedziso yeDiamond Wire Cutting Machine
Iyo Diamond Wire Single-Line Yekucheka Sisitimu ndiyo yepamberi yekugadzirisa mhinduro yakagadzirirwa kuchekesa yakanyanya-yakaoma uye brittle substrates. Uchishandisa waya yakavharwa nedhaimani senzira yekucheka, mudziyo unoburitsa kumhanya kwakanyanya, kukuvadzwa kushoma, uye kushanda-kunoshanda. Yakanakira maapplication akadai semasafire wafers, SiC boules, quartz plates, ceramics, optical glass, silicon rods, uye matombo anokosha.
Tichienzaniswa nemasaha echinyakare kana waya anorovera, tekinoroji iyi inopa huchokwadi hwepamusoro, kurasika kwekefi pasi, uye kuvimbika kwepamusoro. Iyo inoshandiswa zvakanyanya kune ese semiconductors, photovoltaics, LED zvishandiso, optics, uye chaiyo matombo kugadzirisa, uye inotsigira kwete chete yakatwasuka-mutsetse kucheka asiwo yakakosha kuchekwa kwezvinhu zvakakura kana zvisina kuumbwa.
Operating Principle
Muchina unoshanda nekutyaira adiamondi waya pa-ultra-high linear speed (kusvika 1500 m/min). Iwo abrasive masisitimu akaiswa muwaya anobvisa zvinhu kuburikidza ne-micro-kugaya, nepo anobatsira masisitimu anovimbisa kuvimbika uye nemazvo:
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Precision Feeding:Servo-inotyairwa inofamba ine mutsara inotungamira njanji inowana yakagadzikana yekucheka uye micron-level chinzvimbo.
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Kutonhodza & Kuchenesa:Kuenderera mberi kwemvura-based flushing kunoderedza kupisa kwemafuta, kunodzivirira micro-cracks, uye kubvisa marara zvinobudirira.
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Wire Tension Control:Kugadzirisa otomatiki kunochengeta simba risingaperi pawaya (± 0.5 N), kuderedza kutsauka uye kutsemuka.
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Optional Modules:Matanho ekutenderera emakona kana cylindrical workpieces, yakakwirira-tension masisitimu ezvishandiso zvakaoma, uye kurongeka kwekuona kune yakaoma geometri.
Zvidimbu zvehunyanzvi
| Item | Parameter | Item | Parameter |
|---|---|---|---|
| Max Basa Saizi | 600 × 500 mm | Kumhanya Speed | 1500 m/min |
| Swing Angle | 0~±12.5° | Acceleration | 5 m/s² |
| Swing Frequency | 6~30 | Kucheka Speed | <3 maawa (6-inch SiC) |
| Simudza Stroke | 650 mm | Kururama | <3 μm (6-inch SiC) |
| Sliding Stroke | ≤500 mm | Wire Diameter | φ0.12~φ0.45 mm |
| Simudza Speed | 0~9.99 mm/min | Kushandisa Simba | 44.4 kW |
| Rapid Travel Speed | 200 mm/min | Machine Size | 2680×1500×2150 mm |
| Constant Tension | 15.0N~130.0N | Kurema | 3600 kg |
| Tension Kururama | ±0.5 N | Noise | ≤75 dB(A) |
| Pakati Distance yeGuidhi Wheels | 680~825 mm | Gas Supply | > 0.5 MPa |
| Inotonhorera Tangi | 30 L | Power Line | 4×16+1×10 mm² |
| Mortar Motor | 0.2 kW | - | - |
Makomborero Anokosha
Kubudirira Kwepamusoro & Yakaderedzwa Kerf
Waya inomhanyisa kusvika 1500 m/min kuti iite nekukurumidza.
Narrow kerf wide inodzikisira kurasikirwa kwezvinhu nekusvika 30%, kuwedzera goho.
Flexible & Mushandisi-Hushamwari
Touchscreen HMI ine resipi yekuchengetedza.
Inotsigira zvakananga, curve, uye akawanda-slice synchronous mashandiro.
Anowedzera Mabasa
Rotary nhanho yebevel uye denderedzwa kucheka.
High-tension modules yeSiC yakagadzikana uye kucheka kwesafire.
Optical alignment zvishandiso zvezvisiri-standard zvikamu.
Durable Mechanical Design
Heavy-duty cast frame inopikisa vibration uye inova nechokwadi chenguva refu chaiyo.
Makiyi ekupfeka anoshandisa ceramic kana tungsten carbide coatings kwe>5000 maawa ehupenyu hwesevhisi.
Application Industries
Semiconductors:Inoshanda SiC ingot kucheka nekerf kurasikirwa <100 μm.
LED & Optics:Yepamusoro-chaiyo sapphire wafer processing yephotonics uye zvemagetsi.
Indasitiri yeSolar:Silicon tsvimbo yekucheka uye wafer yekucheka kwePV maseru.
Optical & Jewelry:Kucheka kwakanaka kwequartz nematombo ematombo ane Ra <0.5 μm kupera.
Aerospace & Ceramics:Kugadziridza AlN, zirconia, uye advanced ceramics kune yakakwirira-tembiricha maapplication.
FAQ yeMagirazi eQuartz
Q1: Ndezvipi zvinhu zvinogona kucheka muchina?
A1:Yakagadzirirwa SiC, safiro, quartz, silicon, ceramics, optical girazi, uye matombo anokosha.
Q2: Ndeipi nzira yekucheka?
A2:Kune 6-inch SiC wafers, ukobvu huchokwadi hunogona kusvika <3 μm, nemhando yepamusoro yepamusoro.
Q3: Nei dhaimondi waya yekucheka iri pamusoro pechinyakare nzira?
A3:Inopa kukurumidza kumhanya, kuderedzwa kerf kurasikirwa, kushoma kukuvadza kwemafuta, uye mipendero yakapfava kana ichienzaniswa neabrasive waya kana laser yekucheka.
Q4: Inogona kugadzira cylindrical kana isina kujairika maumbirwo?
A4:Ehe. Iine sarudzo yekutenderera nhanho, inogona kuita denderedzwa, bevel, uye angled kucheka pamatanda kana akakosha profiles.
Q5: Kushushikana kwewaya kunodzorwa sei?
A5:Iyo sisitimu inoshandisa otomatiki yakavharwa-loop tension kugadziridzwa ne ± 0.5 N kurongeka kudzivirira kuparara kwewaya uye kuve nechokwadi chekucheka kwakagadzikana.
Q6: Ndeapi maindasitiri anoshandisa tekinoroji iyi zvakanyanya?
A6:Semiconductor kugadzira, simba rezuva, LED & photonics, optical chikamu chekugadzira, zvishongo, uye aerospace ceramics.
Nezvedu
XKH inyanzvi mukusimudzirwa kwepamusoro-soro, kugadzira, uye kutengesa kwegirazi remaziso uye zvinhu zvitsva zvekristaro. Zvigadzirwa zvedu zvinoshanda zvemagetsi zvemagetsi, zvemagetsi zvevatengi, uye mauto. Isu tinopa Sapphire optical components, nharembozha lens inovhara, Ceramics, LT, Silicon Carbide SIC, Quartz, uye semiconductor crystal wafers. Nehunyanzvi hunyanzvi uye yekucheka-kumucheto michina, isu tinokunda mune isiri-yakajairwa chigadzirwa kugadzirisa, tichivavarira kuve inotungamira optoelectronic zvinhu zvepamusoro-tech bhizinesi.
